{"id":1497,"date":"2016-10-03T17:50:48","date_gmt":"2016-10-03T22:50:48","guid":{"rendered":"http:\/\/tenonandspline.com\/?p=1497"},"modified":"2016-10-03T17:50:48","modified_gmt":"2016-10-03T22:50:48","slug":"final-assembly-and-setup","status":"publish","type":"post","link":"https:\/\/tenonandspline.com\/blog\/archives\/1497","title":{"rendered":"Final Assembly and Setup"},"content":{"rendered":"<div class=\"seriesmeta\">This entry is part 7 of 7 in the series <a href=\"https:\/\/tenonandspline.com\/blog\/archives\/series\/charvel-surfcaster\" class=\"series-169\" title=\"Make-A-Wish Surfcaster\">Make-A-Wish Surfcaster<\/a><\/div><div id=\"attachment_1501\" style=\"width: 326px\" class=\"wp-caption alignleft\"><img aria-describedby=\"caption-attachment-1501\" decoding=\"async\" loading=\"lazy\" class=\"wp-image-1501 size-medium\" src=\"http:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/wishcaster_body-316x500.jpg\" alt=\"wishcaster_body\" width=\"316\" height=\"500\" srcset=\"https:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/wishcaster_body-316x500.jpg 316w, https:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/wishcaster_body-152x240.jpg 152w, https:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/wishcaster_body-768x1215.jpg 768w, https:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/wishcaster_body-647x1024.jpg 647w, https:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/wishcaster_body.jpg 1512w\" sizes=\"(max-width: 316px) 100vw, 316px\" \/><p id=\"caption-attachment-1501\" class=\"wp-caption-text\">Body shot<\/p><\/div>\n<div id=\"attachment_1502\" style=\"width: 342px\" class=\"wp-caption alignleft\"><img aria-describedby=\"caption-attachment-1502\" decoding=\"async\" loading=\"lazy\" class=\"wp-image-1502 size-medium\" src=\"http:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/DSC_175215427476-2-332x500.jpg\" alt=\"dsc_175215427476-2\" width=\"332\" height=\"500\" srcset=\"https:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/DSC_175215427476-2-332x500.jpg 332w, https:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/DSC_175215427476-2-159x240.jpg 159w, https:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/DSC_175215427476-2-768x1156.jpg 768w, https:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/DSC_175215427476-2-680x1024.jpg 680w\" sizes=\"(max-width: 332px) 100vw, 332px\" \/><p id=\"caption-attachment-1502\" class=\"wp-caption-text\">Star detail on 12th fret<\/p><\/div>\n<div id=\"attachment_1503\" style=\"width: 342px\" class=\"wp-caption alignleft\"><img aria-describedby=\"caption-attachment-1503\" decoding=\"async\" loading=\"lazy\" class=\"wp-image-1503 size-medium\" src=\"http:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/DSC_175815427475-2-332x500.jpg\" alt=\"dsc_175815427475-2\" width=\"332\" height=\"500\" srcset=\"https:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/DSC_175815427475-2-332x500.jpg 332w, https:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/DSC_175815427475-2-159x240.jpg 159w, https:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/DSC_175815427475-2-768x1156.jpg 768w, https:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/DSC_175815427475-2-680x1024.jpg 680w\" sizes=\"(max-width: 332px) 100vw, 332px\" \/><p id=\"caption-attachment-1503\" class=\"wp-caption-text\">The back<\/p><\/div>\n<div id=\"attachment_1499\" style=\"width: 342px\" class=\"wp-caption alignleft\"><img aria-describedby=\"caption-attachment-1499\" decoding=\"async\" loading=\"lazy\" class=\"wp-image-1499 size-medium\" src=\"http:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/DSC_176415427474-332x500.jpg\" alt=\"dsc_176415427474\" width=\"332\" height=\"500\" srcset=\"https:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/DSC_176415427474-332x500.jpg 332w, https:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/DSC_176415427474-159x240.jpg 159w, https:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/DSC_176415427474-768x1156.jpg 768w, https:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/DSC_176415427474-680x1024.jpg 680w\" sizes=\"(max-width: 332px) 100vw, 332px\" \/><p id=\"caption-attachment-1499\" class=\"wp-caption-text\">The completed &#8220;Wishcaster&#8221;<\/p><\/div>\n<div id=\"attachment_1500\" style=\"width: 460px\" class=\"wp-caption alignleft\"><img aria-describedby=\"caption-attachment-1500\" decoding=\"async\" loading=\"lazy\" class=\"wp-image-1500 size-medium\" src=\"http:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/DSC_1766-450x299.jpg\" alt=\"dsc_1766\" width=\"450\" height=\"299\" srcset=\"https:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/DSC_1766-450x299.jpg 450w, https:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/DSC_1766-240x159.jpg 240w, https:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/DSC_1766-768x510.jpg 768w, https:\/\/tenonandspline.com\/wp-content\/uploads\/2016\/09\/DSC_1766-1024x680.jpg 1024w\" sizes=\"(max-width: 450px) 100vw, 450px\" \/><p id=\"caption-attachment-1500\" class=\"wp-caption-text\">Headstock<\/p><\/div>\n<p>Once the finish cured, I sanded with wet\/dry paper starting with 400 grit and then working up to 2000. After than, I polished it with brown jeweler&#8217;s rougue and buffed it out to a high-gloss near-mirror sheen.<\/p>\n<p>I attached the neck, installed the pickguard and bridge, and then attached the strap pins and tuners. For the nut, I cut a blank from a white sample block of Corian I&#8217;d ordered some time ago. This was slotted with files and filed down to the right height. Finally, the guitar was intonated, the action adjusted, and I got a chance to play her.<\/p>\n<p>A couple of issues arose from this first session. First, there were a couple rough spots on the neck where the binding meets the wood. These were quickly and easily handled by sanding lightly with some 2000 grit paper. A bit more serious was a problem with a few of the frets. The high &#8220;E&#8221; string got caught in a gap between the bottom of the fourth fret and the fretboard. Closer inspection uncovered a few frets with this same problem. I believe these were loosened while the neck was clamped in the vice during final shaping\/sanding.<\/p>\n<p>Thankfully, I was able to superglue these back into the slots and then proceeded to reshape the ends a bit and polish them back up. This worked perfectly.<\/p>\n<p>A friend and neighbor of mine owns a business doing <a href=\"http:\/\/www.productphotography.us\/\" target=\"_blank\">product photography<\/a>. As this guitar was built for charity, he offered to take some pictures of it for free! <\/p>\n<p>I happily lent him the guitar and he produced the beautiful &#8220;glamour shots&#8221; on this post. If you need some professional photos taken of your product, <a href=\"http:\/\/www.productphotography.us\/\" target=\"_blank\">check out his site<\/a>.<\/p>\n<p>All that remains is to show her off at the holiday party &#8211; perhaps playing her in a song or two &#8211; and then hand her over to the lucky winner!<\/p>\n<!-- AddThis Advanced Settings generic via filter on the_content --><!-- AddThis Share Buttons generic via filter on the_content -->","protected":false},"excerpt":{"rendered":"<div class=\"seriesmeta\">This entry is part 7 of 7 in the series <a href=\"https:\/\/tenonandspline.com\/blog\/archives\/series\/charvel-surfcaster\" class=\"series-169\" title=\"Make-A-Wish Surfcaster\">Make-A-Wish Surfcaster<\/a><\/div><p>Once the finish cured, I sanded with wet\/dry paper starting with 400 grit and then working up to 2000. After than, I polished it with brown jeweler&#8217;s rougue and buffed it out to a high-gloss near-mirror sheen. I attached the neck, installed the pickguard and bridge, and then attached the strap pins and tuners. For &hellip; <a class=\"read-excerpt\" href=\"https:\/\/tenonandspline.com\/blog\/archives\/1497\">Continue reading <span class=\"meta-nav\">&raquo;<\/span><\/a><!-- AddThis Advanced Settings generic via filter on wp_trim_excerpt --><!-- AddThis Share Buttons generic via filter on wp_trim_excerpt --><\/p>\n","protected":false},"author":180,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[131,167],"tags":[132,133,27,163],"series":[169],"_links":{"self":[{"href":"https:\/\/tenonandspline.com\/blog\/wp-json\/wp\/v2\/posts\/1497"}],"collection":[{"href":"https:\/\/tenonandspline.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/tenonandspline.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/tenonandspline.com\/blog\/wp-json\/wp\/v2\/users\/180"}],"replies":[{"embeddable":true,"href":"https:\/\/tenonandspline.com\/blog\/wp-json\/wp\/v2\/comments?post=1497"}],"version-history":[{"count":8,"href":"https:\/\/tenonandspline.com\/blog\/wp-json\/wp\/v2\/posts\/1497\/revisions"}],"predecessor-version":[{"id":1510,"href":"https:\/\/tenonandspline.com\/blog\/wp-json\/wp\/v2\/posts\/1497\/revisions\/1510"}],"wp:attachment":[{"href":"https:\/\/tenonandspline.com\/blog\/wp-json\/wp\/v2\/media?parent=1497"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/tenonandspline.com\/blog\/wp-json\/wp\/v2\/categories?post=1497"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/tenonandspline.com\/blog\/wp-json\/wp\/v2\/tags?post=1497"},{"taxonomy":"series","embeddable":true,"href":"https:\/\/tenonandspline.com\/blog\/wp-json\/wp\/v2\/series?post=1497"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}