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Tagged With: Woodworking

Digital Abalone

This entry is part 3 of 4 in the series Sapele Tele

For this guitar I wanted to do something a bit different for the fret markers. Though I considered a somewhat elaborate inlay like the previous two, for this one I was thinking of something a bit simpler and unique. As I’m in software engineering I’d been toying with the idea of essentially labeling the fret … Continue reading »

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Inlaying My New Logo!

This entry is part 3 of 4 in the series Atomic Age Surfcaster

Now that I’ve a new logo, time to get it inlaid into the headstock. I again used the “iron on” trick to transfer the laser-printed logo line art to a pearl blank and then cut it out by hand with a jeweler’s saw and fine tooth blade. I then staged the pieces on a bit … Continue reading »

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Mahogany and Padauk Neck

This entry is part 2 of 4 in the series Atomic Age Surfcaster

Before routing the neck pocket in the body, we need a neck. This guitar again features a Gibson-style angled headstock made with a scarf joint. The bulk of this neck will be African Mahogany like the body. For this guitar I decided to also laminate a “racing stripe” down the center of the neck. A … Continue reading »

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Final Assembly and Setup

This entry is part 7 of 7 in the series Make-A-Wish Surfcaster

Once the finish cured, I sanded with wet/dry paper starting with 400 grit and then working up to 2000. After than, I polished it with brown jeweler’s rougue and buffed it out to a high-gloss near-mirror sheen. I attached the neck, installed the pickguard and bridge, and then attached the strap pins and tuners. For … Continue reading »

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Wiring the Wishcaster’s Electronics

This entry is part 6 of 7 in the series Make-A-Wish Surfcaster

A primary difference between this guitar and the previous two is the electronics wiring and installation. The Surfcaster is wired like a Stratocaster — with the pickups and controls attached to the pickguard instead of directly to the body. This greatly simplifies installation and makes it possible to work on the electronics and the finish … Continue reading »

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Dyeing the Wishcaster Blue

This entry is part 5 of 7 in the series Make-A-Wish Surfcaster

With the neck now attached, it was time for a quick trip to quality control – my eldest son Sean – for a check. Thankfully it passed and so the project moved forward to making the pick guard. Pickguard construction began, as usual, with templates. They were prepared from 1/2″ MDF using the full-size drawing. … Continue reading »

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The Back “X” and Top Bunk Safety Rails

This entry is part 5 of 6 in the series X-Men Bunk Bed

In the last few weeks since my latest post, I’ve made significant progress on the bed. I applied the finish to the poplar parts and glued up the head and foot ends of the bed. At this point I was able to test-assemble the bed and give the kids a chance to take it for … Continue reading »

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Test Assembly and Finishing the Ends

This entry is part 4 of 6 in the series X-Men Bunk Bed

Over the last couple weeks I’ve completed the construction of the side and end rails and cut the slats for supporting the mattresses. I also settled on somewhat novel connection hardware for the rails. Woodcraft sells a very inexpensive bed rail set bracket set that are nonetheless very sturdy and heavy duty. I’ve augmented the connection … Continue reading »

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Designing A New Dresser for Our New Son

This entry is part 1 of 8 in the series Boy's Cherry and Walnut Dresser

A few months back, we learned that we were expecting our third child. My wife, the youngest of five kids, is adamant that this child have their very own crib and dresser. Who am I to argue? A couple weeks ago we learned it was a boy – so, I set off to design and … Continue reading »

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